One of the techniques used for creating decorative surfaces is sprayed concrete. “We use compressed air to shoot mortar or concrete through a hose and nozzle onto a surface,” explains John Fulford, owner of Turnstone. “The concrete is sprayed in a vertical manner onto an armature and, like magic, it sticks to the surface and stacks right up. No need to pour.”
For the granite wall job, Fulford’s team sprayed the retaining wall with shotcrete to buttress it. Then they carved it to look like the road was cut out of granite rock. Underneath the decorative granite-like surface is reinforced steel and high-strength concrete. The color comes from acrylic stain. “We used antigraffiti sealer, trowels, brushes and different hooks to create the decorative look,” says Fulford. “The mayor of Edmonds (Wash.) was so pleased with the result, he came out and gave the wall his blessing.”
The structural material underneath the decorative retaining wall can include steel, timber, brick, concrete blocks and even reinforced soil. The surface itself is concrete carved or stained into beauty. Sometimes it’s created on the spot. Other times, manufactured decorative surfaces are applied to the finished retaining wall.
Scott System offers complete design services, including construction, consultation, job site assistance and graphics or sculpting. “We offer concrete contractors a method to create textures and patterns,” says Dana Johnston, marketing director at Scott System. “We created a number of standard and custom patterns for the Scottsdale wall.”
Simstone also trains contractors who do a lot of flat concrete work but want to learn how to use molded blocks to install decorative walls. “Some contractors are moving into the decorative wall business because their regular business is drying up,” says Clark. “Interest in decorative retaining walls is growing, since consumers are seeking new fashions in concrete work.”
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Decorative Retaining Walls
Petersen recently repaired and refinished a deteriorating retaining wall on one of these pricey homes. After a thorough pressure washing of the wall to remove dirt and debris, Petersen made structural and aesthetic repairs to restore the strength needed for proper functioning. Then he applied a thin coat of polymer concrete with a brown base to prepare the wall for staining.
Simstone Inc. of Shakopee, Minn., provides colors and stamps for decorative concrete that look like natural rock. “We use a dry mixture to make segmental retaining wall units,” says sales director Ray Clark. “We integrate color during the manufacturing process. The decorative blocks are made in a machine that produces a high-vibration frequency to form the zero-slump concrete mix into strong blocks with a natural stone look.”